Potassium Silicate Mortar is widely used for Acid Resistant Bricks & Tiles lining works as Bedding & Jointing Mortar for Tanks, Floor, Drain, Foundation etc.Resistant:It is resistant to Oxidizing & Non-oxidizing Acids, & Chlorine Gas except Hydrofluoric Acid.Resistant to temperature: 1000u00b0 C (Max.) Preparation of Mortar: Preparation of Mortar generally consists of Solution & Powder. In order to obtain good working consistency, the average mixing ratio is 1 Pbw of Solution & 3 pbw of Powder. This ratio will slightly vary depending upon the temperature and working conditions. Prepare small batches of Mortar. Stirrer the Solution thoroughly before use. Place the Solution in a suitable mixing pan and add powder in it. Mix thoroughly with a spatula or Trowel. The mixing operation shall be continued until a uniform mixture is obtained. Make sure that all the Mortar is used from the mixing pan before another batch is prepared. Surface Preparation: The cement plastered surface shall be slightly rough in line & level , dry & clean, free from dust, dirt, grease, oil etc., maintaining required slope etc. as no slope can be adjusted or altered in Acid proof lining works. Setting/Curing: Potassium Silicate Mortar is a Self-hardening due to its chemical reaction which occurs when the Powder & Resin are mixed together. An initial setting occurs in 6 to 8 hrs. at 30u00b0CFinal Setting occurs in 24 to 48 hrs. at 30u00b0CCuring time: 7 days at 30oC Please ensure that no water shall be spilled over the bricks lining works before it completely cured. Acid Curing:When the bedding & jointing mortar is different, after the bedding mortar is properly set, cure the joints for a minimum period of 72 hours with 20 to 25% HCL acid before applying the resin type mortar. After acid curing, wash the free acid in the joints with clean water & allow sufficient time for thorough drying. Resin mortar shall then be filled into the joints. Mechanical/Physical property:Working time at 30 oCt: 20 minute (min)Density of cured mortart: 2 grm per ccBond strengtht: 5 Kg.Cm2Compressive Strengtht: 150 Kg/Cm2Flexural Strengtht: 40 Kg/Cm2Toluene Absorptiont: Max. 18%Storage Life :Solution : 24 Months at the temperature 30u00b0C (+2u00b0C)Solution : 24 Months at the temperature 30u00b0C (+2u00b0C)All two components are stored in cool and dry place under the roof until ready to use it original unopened (Sealed) containers.Packing :Solution : 75 Kg. in M.S. DrumPowder : 50 Kg. in Plastic Bag.
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