VEM series is a special system according to cosmetics,chemical synthesis reactions and high viscous materials. The system consists of pretreatment kettle, vacuum homogeneous emulsifying system, mixing system,heating system, vacuum pressure system,temperature and pressure sensing system,lifting system,electric control system and operation platform etc.There are laboratory type,and industrial production type to choose,the machinery can be customized according to customers' requirements.
VEM series uses three coaxial stirring processing, stably suitable for emulsification , so that the material treated very fine,particles become tiny.The quality of emulsification is decided by how particle is distributed in the preparing period. The smaller particles are,the possibility gathering on the surface is smaller,so emulsifying chance gets smaller.VEM adopts special stator and rotor structure,Through high speed revolving, the stator and rotor produce high shearing, compression, folding turbulence etc. and making the material flow into the high-shear homogeneous emulsion with the help of reversed blade mixing action, making the detail of products a high standard. Because of the vacuum system, the VEM series can get high-quality emulsifying effect.
1.The electric appliance control part adopts Siemens to guarantee the stability;
2.Adopting mechanical sealing, good sealing effect and long working life;
3.The tank body and the pipes adopt mirror polishing, which fully conformsu00a0to GMP standards;
4.The parts where vessel contacts materials all use SUS316L;
5.According to customer's requirements, electric and steam heating can be chose;
6.Adopt advanced PLC touch screen control and CIP cleaning system;
7.The emulsifying pot cover can adopt hydraulic lifting system, easy to clean and theu00a0cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge .
Product Specification / Models
PNt250L vacuum emulsifying mixer
CapacitytDesign volume: 250L, working capacity:200L
Kettle CovertLiquid(particle)inlet, sunk material inlet, air inlet with filter, inspect light and sight glass, vacuum port, pressure meter(1 to -0.1 bar), pressure clamp
Mixing pottMaterialtInner layer: SUS304 thickness: 5mm
ttMiddle layer: SUS304 thickness: 4mm
ttOutside layer: SUS304 thickness:3mm
tconfigurationtBottom material exhaust, size: DN38
Stirring systemtHomogenizert1.Material: SUS304; standard homogenizer
2. Power: 4kw; RPM: 0-3000R/Min
tStirring scrap and middle stirringtMaterial: SUS304,Scrap material: PTFE
tt1. Stirring scrap and middle stirring use the same motor
2. Power:2.2kw;RPM:0~86r/min(Frequency control)
3. Stirring scrap and middle stirring rotating the opposite direction
Vacuum systemt1. Vacuum pump: water recycle, power 1.5kw
2. With pressure sensor
Heating methodtJacket electrical heating
Exhaust methodtElectrical doom and bottom exhaust or positive pressure exhaust material
PressuretPressure in the pot during working: -0.090 Mpa;Jacket working pressure:0.3 Mpa
Control boxtSUS304 , 1.2mm thickness
CommissioningtOur factory will send people for commissioning if you request it.
Spare partstOne year spare parts and tools
Using lifetMore than 15 years
Water pottDesign volumet160
tStirring speedt1400 RPM
Oil pottDesign volumet160
tStirring speedt1400 RPM
Application / Models
Cosmetic:u00a0face cream, hand cream, sunscreen cream, eyelash to cream, hair gel, lotion, bath shampoo,hair gel, nail polish, hair conditioner etc.
Pharmaceutical industry:u00a0ointments, syrup, nutrition, bio-products, paste of pharmaceutical etc.
Daily use industry:u00a0toothpaste, detergents, shoes polish, soap, fragrance etc
Food industry:u00a0sauces, jam, chocolate, butter, vegetable proteins, animal proteins etc.
Chemical industry:u00a0Painting, pigment, dyes, paints, adhesives detergents.
1. The above machine which we supply it to you, we can give youu00a012 monthu00a0after sales warranty.
2. Maintenance services: any malfunction happened, once you enquiry us, we will reply you withinu00a048 hoursu00a0except the special reasons.
3. Any damage except the wrong operation during warranty period is repaired freely. We guarantee will send it to customer by DHL, Fedex, UPS etc. If we have parts in our warehouse ,we will send within 24 hours, if we don't have it in our warehouse, we will manufacture it with our fast time.
4. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price.
5. We can also send our engineer to you factory to install the equipment and train your staff if you need, but the Buyer should pay the round air ticket cost and arrange the hotel accommodation as well as the means for Seller's engineer. Our engineers will train your staff to operate the machine during the period of installation and commissioning, and they will not leave from you side until your staff can operate it properly and normally. The customer need pay 80 USD/day for our engineer.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers. Like Form A , Form E, Certificate of origin, CE, Free fumigation certificate etc.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment. Also, we will send the detail information for the machine, it include manual, video, photos, Circuit diagram etc.
8. Shipment document service: We guarantee that after receiving all of shipment files, we will send it to customer within 24 hours by DHL, Fedex, UPS etc. For Bill of loading, customer can choose original or Telex release.
9.The customer can contact with seller by phone, e-mail, Skype etc, we promise will keep our mobile is open full days (24 hours).
JKE is the leader of automatic equipment. It specializes in designing and manufaturing of high mixers as well as Vacuum emulsifying mixer, high shear homogenizer,in line mixer,powder&liquid mixer, cutting wet superfine pulverizer, stainless steel reactors/mixing tank etc.These machiery on sales abroad and used in various industries, such as food processing, pharmaceutical, cosmetic, chemical etc.
Our plant located in Wuxi, it is very close from Shanghai to our company, only takes 40minutes by railway high-speed/CRH .
The product approved of CE certisficate,Choose us, won't let you disappoint.